Heating/Air Conditioning System Description Without Climate Control
The air conditioning system removes heat from the passenger compartment by circulating refrigerant through the system.
(Meters the required amount of
refrigerant into the evaporator)
DESICCANT
(Traps debris, and
removes moisture)
(Suction and compression)
(Radiation of heat)
(Triple function)
When the refrigerant is below
196 kPa (2.0 kgf/cm2, 28 psi)
or above 3,140 kPa (32 kgf/cm2,
455 psi), the A/C pressure
switch opens the circuit to
the A/C switch and stops the
air conditioning to protect the
A/C compressor.
When the refrigerant is above
1,470 kPa (15.0 kgf/cm2, 213 psi),
the A/C pressure sensor
switches the radiator and
A/C condenser fans to high speed.
(Absorption of heat)
(Relieves pressure at the A/C compressor
when the pressure is too high)
- Do not mix refrigerants CFC-12 (R-12) and HFC-134a (R-134a). They are not compatible.
- Use only the recommended polyalkyleneglycol (PAG) refrigerant oil (SANDEN SP-10) designed for the R-134a A/C compressor. Intermixing the recommended (PAG) refrigerant oil with any other refrigerant oil will result in A/C compressor failure.
- All A/C system parts (A/C compressor, discharge line, suction line, evaporator, A/C condenser, receiver/dryer, expansion valve, O-rings for joints) are designed for refrigerant R-134a. Do not exchange with R-12 parts.
- Use a halogen gas leak detector designed for refrigerant R-134a.
- R-12 and R-134a refrigerant servicing equipment are not interchangeable. Use only a recovery/recycling/charging station that is U.L.-listed and is certified to meet the requirements of SAE J2210 to service the R-134a air conditioning systems.
- Always recover refrigerant R-134a with an approved recovery/recycling/charging station before disconnecting any A/C fitting.
Oil Separator
Oil emission from the A/C compressor to the A/C line is reduced by placing the oil separator in the A/C compressor. This results in a thinner oil film inside of the heat exchanger (A/C condenser and evaporator). Air conditioning efficiency is increased without sacrificing engine peformance.
(To A/C condenser)
A/C COMPRESSOR
(To inside
A/C compressor)
A/C Pressure Sensor
The A/C pressure sensor converts A/C pressure into electrical signals to the ECM/PCM.
The response of the A/C pressure sensor is shown in the graph.
(-1)
[-14]
(2)
[28]
(32)
[455]
(kgf/cm2)
[psi]
VOLTAGE
(Vout)
Heating/Air Conditioning Door Positions
DOOR
DOOR
DOOR
HVAC Control Unit Inputs and Outputs
Cavity | Wire color | Signal | |
---|---|---|---|
1 | BLK | AIR MIX POTENTIAL +5 V | OUTPUT |
2 | BRN | EVAPORATOR TEMPERATURE SENOR | OUTPUT |
3 | ORN | MODE 1 | OUTPUT |
4 | LT GRN | MODE 2 | OUTPUT |
5 | PUR | MODE 3 | OUTPUT |
6 | BLU | MODE 4 | OUTPUT |
7 | BLU | BLOWER FEEDBACK | INPUT |
8 | YEL | POWER TRANSISTOR CONTROL | OUTPUT |
9 | ——— | ——— | ——— |
10 | ——— | ——— | ——— |
11 | BRN*1 BLU*2 | A/C SIGNAL | OUTPUT |
12 | RED | ILLUMI (-) | OUTPUT |
13 | RED | SENSOR COMMON GROUND | INPUT |
14 | WHT | MODE VENT | OUTPUT |
15 | GRN | MODE DEF | OUTPUT |
16 | ORN | RECIRCULATE | INPUT |
17 | PUR*1 RED*2 | FRESH | INPUT |
18 | GRY | AIR MIX POTENTIAL | OUTPUT |
19 | LT BLU | AIR MIX COOL | OUTPUT |
20 | PNK | AIR MIX HOT | OUTPUT |
21 | BLK | GROUND (G504) | OUTPUT |
22 | BRN*1 GRY*2 | REAR WINDOW DEFOGGER RELAY | INPUT |
23 | LT GRN*1 PUR*2 | IG2 (Power) | INPUT |
24 | GRY | ILLUMI (+) | INPUT |
*1: | LHD type |
*2: | RHD type |